browser icon
You are using an insecure version of your web browser. Please update your browser!
Using an outdated browser makes your computer unsafe. For a safer, faster, more enjoyable user experience, please update your browser today or try a newer browser.
« « Previous Post: Aft Fuselage #4 (Tail cone box) | Next Post: » »

Aft Fuselage #5 (Turtledeck cleco)

Posted by on December 9, 2013

aft fuselage

Total build time: 166 Hours.

The aft fuselage tail cone box is complete, but with skins on the left, right, and bottom, it now needs a top! The top is called the turtledeck, as it resembles a curved turtle shell covering (I presume.)  Parts layout:

Waiex-0275

Waiex-0280

This next bit was to bend the turtledeck into place on top of the tail cone box, and this required a bit of thinking and patience… with Mom and Bill gone, I had to figure out how to do this one on my own… the solution ended up being this: very carefully….

Waiex-0283

Ok that’s not going to work, lets try something else… Magic!

Waiex-0284

Adding sliding feet to my workbench let me slide the bench around next to the lower aft fuselage as I worked the turtledeck into place.

Waiex-0291

Aha… GRAVITY! Now what…

Waiex-0292

I ran a 2×4 under the spine and supported it with straps to hold it up and use gravity to my advantage.

Waiex-0295

Waiex-0296

Waiex-0299

Darn I thought I had it… this is going to take some more tweaking… and more straps!

Waiex-0300

AHA! A triangle shape of support to support a triangle-ish structure. Press on!

Waiex-0302

Waiex-0303

Left side secured!

Waiex-0305

Waiex-0306

Waiex-0307

Waiex-0308

Waiex-0309

SO CLOSE!

Waiex-0311

SUCCESS! Now come the formers, the internal supports that will hold the shape of the turtledeck.

Waiex-0314

Waiex-0315

Waiex-0316

Waiex-0319

Bust out that #30 drill bit and go to town!

Waiex-0324 Waiex-0325

That’s a lot of holes (there are lots more inside) that are going to need deburring….

« « Previous Post: | Next Post: What is a cleco? » »

2 Responses to Aft Fuselage #5 (Turtledeck cleco)

  1. AL Roberts

    Ryan,

    I notice that you installed the turtle deck and still with no formers inside, do you have to get underneath and work from there to install the formers?

    AL Roberts

Leave a Reply

Your email address will not be published. Required fields are marked *

SOLVE: